2/29/2024 0 Comments Router table plansTo build the bench, I’ve used a base of hard plywood screwed to another board. The same profile will let me use a miter gauge for both straight and angled cuts. I’ll need a different featherboard for use with the fence. I’ve swapped the bit for another one with more diameter and try the router again with the same piece of oak.Īs you may have seen, I’ve installed a miter channel on the workbench which will let me use a featherboard for complex or repetitive cuts. I still need to finish installing the dust collection system, which I’ll do in the next video in the series. I bring the profiles up to the bit, lock the fence and make a fairly susbtantial cut in this piece of oak wood. They will also allow me to use miter track stops for mills like these, where I’m making a pull for the router cabinet door. These kinds of profiles are very versatile and work really well for these router fences, but you could also use boards or other kinds of aluminum profiles like the ones used for making CNC tools. I’ve also used two aluminum profiles which I can adjust by loosening two screws in the back. I’ve used t-track profiles and t-screws to fix the fence to the workbench. Now I’ll install the fence for making other kinds of cuts. I’ll also use the lead on pin to make it easier to mill small or curved pieces, such as these. First I’ll place a chamfer bit with a bearing. I’m going to run a few tests to show off some of the router’s functions. I’ll use it to raise or lower the router. The rings could also be made from aluminum, plastic boards or hardwood.Īnd this is a hex key which I’ve fitted with a simple wooden handle. I’ve also made them with a HPL panel that’s less thick. These are the insert rings, which can be swapped depending on the diameter of the router bit we’re going to use. I’m doing this because in the future I want to make a new and improved router lift, and I’m probably going to need some more space on the front of the insert to insert a screw that will make it possible to lift and lower the router. I’ve also made the central hole for the router moved 15mm towards the the back of the insert. Both of these systems are perfectly val-id. I’ve changed the original design a little, making a rabbet in the table so that I can place the insert, and I’ve used headless screws, which are screwed to the insert itself to adjust its height. Each one of them has two screws which allow me to adjust the height of the insert to leave it at the same height as the benchtop. In the third photo we can see the four pieces of board which allow me to fasten the insert to the bench-top. This base has a screw for adjusting the height of the rout-er bits, by turning the screw from below and above. Another possibility would be to buy the insert-they’re very easy to find nowadays, and also pretty affordable.Īfter removing the four screws on the top it’s easy to access the router and its fixed base, to which I’ve screwed the bottom part of the insert using the same screws that come with the base. I’ve made it with a HPL panel, but it could also be made out of aluminum or any plastic board that is tough and thick enough, around 10 mm. In the inside of the module I’ve put a power outlet for the router which I can control with an emergency switch. Thanks to this I’ve managed to reduce the noise it makes almost by half. The router is encased within a module fitted with a door so that I can access it. In this new design, I’ve decided to place the router table to the right of the table saw. If you’re interested in the plans for this design, here you’ll find them. It can also be used with al-most any kind of router, such as the ones that have a fixed plunge base. This insert, the fence and the table could be easily adapted to whichever workbench you have at home, without the need to build the whole worktable. As you can see in this 3D model, this design has a folding extension in the back of the bench that will provide me with a much larger worktable for cutting big workpieces. The router worktable measures about 570 x 560mm.
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